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Five anesthetized porcine subjects were exposed to blunt thoracic impact using a 21 kg mass with a flat contact surface traveling at 3.0 to 12.2 m/s. The experiments were conducted to assess the appropriateness of studying in vivo mechanical and physiological response to thoracic impact in a porcine animal model. A comprehensive review of comparative anatomy between the pig and man indicates that the cardiovascular, respiratory and thoracic skeletal systems of the pig are anatomically and functionally a good parallel of similar structures in man. Thoracic anthropometry measurements document that the chest of a 50 to 60 kg pig is similar to the 50th percentile adult male human, but is narrower and deeper. Peak applied force and chest deflection are in good agreement between the animal's responses and similar impact severity data on fresh cadavers.

The relatively rare occurrence of injury or fatality in fuel-fed fires has received considerable attention in automotive safety rulemaking and products liability litigation. The literature related to fatalities associated with fire is confirmed by recent FARS data, and there are no reliable field data which confirm a need for further injury-reducing effect related to FMVSS 301. NHTSA has acknowledged this by removing crash fire rulemaking from its priorities plan. The police-reported crash fire data now available must be supplemented with in-depth investigation by trained teams before informed judgements can be made regarding further safety improvements with respect to crash fire injury.

A vehicle trajectory simulation called VTS has been developed as an aid for reconstruction of automobile accidents. The two dimensional vehicle has longitudinal, lateral and yaw degrees of freedom, a point mass at the center of gravity) yaw inertia about the center of gravity and four contact points (“tires”) which can be arbitrarily positioned. No collision or aerodynamic forces are modeled. The traction surface is represented as a flat plane with a specified nominal friction coefficient. Several quadrilateral “patches” may be applied to the surface to change the friction coefficient in specific regions. User vehicle control consists of timewise tables for steering angle and traction coefficient for each of the four wheels. When used individually or in conjunction with other computer modules, VTS provides a convenient, accurate modular tool for trajectory simulation.

The CRASH3 computer program, a well known and useful tool in accident reconstruction, is shown to be innaccurate by comparison with car-to-car crash test data. Claims for accuracy of about 10 percent cannot be validated. Both the impact model and the damage only model yield results which are in error. Cases involving error well in excess of 20 percent are demonstrated. These inaccuracies are due primarily to the omission of terms in the formulation of the energy equation and to the sensitivity of the solution to the input estimate of principle-direction-of-force.

An economical alternative technique is presented for obtaining vehicle frontal crush characteristics from a series of repeated low speed barrier crashes. Results were analyzed using a technique of linear correlation of residual crush depth with a defined crush energy parameter. The data compared closely with crashes reported in the literature, and suggested that the structure exhibits only a slight strain rate sensitivity. Crush energy is shown to correlate well with dynamic crush depth. Relations among dynamic and residual crush and recovery distance are reported, Velocity restitution is shown to be about constant at 15% over the impact velocity range employed. A force-deflection relation based on the offset force linear harmonic oscillator theory is suggested, shown to agree quite well with data. Repeated crash testing can be an effective method to obtain information needed for development of analytical and predictive tools useful in design and reconstruction.

This paper summarizes the development of an Instrumented faceform which can record time histories of impact-related pressures at fifty-two locations over the entire face of a Hybrid 2 crash dummy skull. Pressures are measured by using piezo-electric, thin-plastic films; a high-speed, multiplex data acquisition system; signal conditioning; a software-controlled computerized data reduction and recording scheme; and a submergence calibration technique. The construction of the modified dummy face and the calibration gear are discussed. Examples of preliminary laboratory impact test results are presented. Theory and techniques relating to signal processing software, microprocessor controlled random-access-memory data-retrieval system and system calibration are also discussed. It is hoped that this tool, now undergoing final development and verification testing, will find extensive use in the evaluation and safety-related design of vehicle interiors and occupant restraints.

Results indicate the need for a redesigned Hybrid III face capable of accurate force and acceleration measurements. New instrumentation and methods for facial fracture detection were developed, including the application of acoustic emissions. Force/ deflection information for the human cadaver head and the Hybrid III ATD were generated for the frontal, zygomatic, and maxillary regions.

Collision Safety Engineering, Inc. (CSE), has developed a test prototype system to protect occupants during lateral impacts. It is an inflatable system that offers the potential of improved protection from thoracic, abdominal and pelvic injury by moving an impact pad into the occupant early in the crash. Further, it shows promise for head and neck protection by deployment of a headbag that covers the major target areas of B-pillar, window space, and roofrail before head impact. Preliminary static and full-scale crash tests suggest the possibility of injury reduction in many real-world crashes, although much development work remains before the production viability of this concept can be established. A description of the system and its preliminary testing is preceded by an overview of side impact injury and comments on the recent NHTSA Rule Making notices dealing with side-impact injury.

Results of two studies concerning the interrelationship of velocity, compression and injury in blunt thoracic impact to anesthetized swine have been combined to provide a data base of forty-one experiments. impact velocity ranged from ∼8-30 m/s and applied normalized chest compression from ∼0.10-0.30. Experimental subjects were suspended in the spine-horizontal position and loaded midsternally through a 150 mm diameter, flat rigid disk on an impacting mass propelled upward from below. Measurements and computations included sternal and spinal accelerations, intracardiovascular overpressures, physiological responses, injury, as assessed by necropsy, and different forms of the velocity and compression exposure severity parameters. The significance of both compression and velocity as parameters of impact exposure severity is clearly demonstrated. Qualitatively, exacerbation of injury was seen when either variable was increased with the other held constant.

Recent detailed field accident data are examined with regard to injuries associated with rear impacts. The distribution of “Societal Harm” associated with various injury mechanisms is presented, and used to evaluate the performance of current seat back and restraint system designs. Deformation associated with seat back yield is shown to be beneficial in reducing overall Societal Harm in rear impacts. The Societal Harm associated with ejection and contact with the vehicle rear interior (the two injury mechanisms addressed by a rigid seat approach), is shown to be minimal. The field accident data also confirm that restraint usage in rear impacts has a substantial injury-reducing effect. Laboratory tests and computer simulations were run to investigate the mechanism by which seat belts protect occupants in rear impacts.

The relationship between occupant crash injury and occupant compartment intrusion is seen in the perspectives of the velocity-time analysis and the NCSS statistical data for two important accident injury modes, lateral and rollover collisions. Restraint system use, interior impacts, and vehicle design features are considered. Side impact intrusion is analyzed from physical principles and further demonstrated by reference to staged collisions and NCSS data. Recent publications regarding findings of the NCSS data for rollovers, as well as the NCSS data itself, are reviewed as a background for kinematic findings regarding occupant injury in rollovers with roof crush.

The determination of appropriate friction coefficient values is an important aspect of accident reconstruction. Tire-roadway friction values are highly dependent on a variety of physical factors. Factors such as tire design, side force limitations, road surface wetness, vehicle speed, and load shifting require understanding if useful reconstruction calculations are to be made. Tabulated experimental friction coefficient data are available, and may be improved upon in many situations by simple testing procedures. This paper presents a technical review of basic concepts and principles of friction as they apply to accident reconstruction and automobile safety. A brief review of test measurement methods is also presented, together with simple methods of friction measurement to obtain more precise values in many situations. This paper also recommends coefficient values for reconstruction applications other than tire- roadway forces.

Vehicle accident reconstruction methods based on deformation energy are argued to be an increasingly valuable tool to the accident reconstructionist, provided reliable data, reasonable analysis techniques, and sound engineering judgement accompany their use. The evolution of the CRASH model of vehicle structural response and its corresponding stiffness coefficients are reviewed. It is concluded that the deformation energy for an accident vehicle can be estimated using the CRASH model provided that test data specific to the accident vehicle is utilized. Published stiffness coefficients for vehicle size categories are generally not appropriate. For the purpose of estimating vehicle deformation energy, a straight-forward methodology is presented which consists of applying the results of staged crash tests. The process of translating crush profiles to estimates of vehicle deformation energies and velocities is also discussed.

Impact tests were conducted on thirty-one unembalmed human cadaver heads. Impacts were delivered to the temporo-parietal region of fixed cadavers by two, different sized, flat-rigid impactors. Yield fracture force and stiffness data for this region of the head are presented. Impactor surfaces consisted of a 5 cm2 circular plate and a 52 cm2 rectangular plate. The average stiffness value observed using the circular impactor was 1800 N/mm, with an average bone-fracture-force level of 5000 N. Skull stiffness for the rectangular impactor was 4200 N/mm, and the average fracture-force level was 12,500 N.